Oem Personalised Badminton Rackets Company
Badminton rackets designed for original equipment manufacturers combine frame geometry, shaft flexibility, and grip ergonomics to meet specific performance targets. Each racket can be tailored to a
OEM Personalised Badminton Rackets
Badminton rackets designed for original equipment manufacturers combine frame geometry, shaft flexibility, and grip ergonomics to meet specific performance targets. Each racket can be tailored to a client’s brand specifications while maintaining consistent play characteristics across production batches.
Frame Materials and Construction
The racket frame typically uses high-modulus graphite or a graphite‑carbon composite layup. Modulus values in the range of 40–46 MPa·cm³/g provide stiffness that translates to precise shot placement, while the layup angle (±45°) balances torsional stability with rebound speed.
Wall thickness is controlled to 0.6–0.8 mm along the shaft taper, reducing mass without compromising buckling resistance. Internal reinforcement rings at the T‑joint increase impact durability by distributing stress over a larger area.
Shaft Flexibility and Grip Integration
Shaft flex is measured using a cantilever bend test; typical flex ratings fall between 7.0 and 9.0 mm deflection under a 5 N load. This range accommodates both power‑oriented and control‑oriented player profiles.
Grip size is customizable from G1 to G5, with circumference tolerance ±0.5 mm. The grip core uses PU foam with a density of 0.025 g/cm³, providing shock absorption while maintaining a consistent feel across temperature variations.
Customization Options
- Frame color: matte, gloss, or metallic finishes; Pantone matching available.
- Graphic placement: logo, team name, or player number via sublimation or UV printing.
- String pattern: 16×19, 18×20, or custom hole counts; string tension range 20–30 lbs.
- Weight distribution: head‑light, even balance, or head‑heavy adjustments via internal weighting plugs.
Manufacturing Process Overview
Prepreg sheets are cut to precise shapes using CNC laser cutters, ensuring tolerances within ±0.1 mm. Layup occurs in a temperature‑controlled autoclave at 180 °C and 1.2 bar pressure for 90 minutes, achieving optimal resin cure and fiber consolidation.
After curing, frames undergo CNC milling for shaft tapering and grommet hole drilling. Subsequent steps include painting, graphic application, grip installation, and final stringing. Each station incorporates inline inspection checkpoints.
Quality Assurance Methodology
Dimensional verification uses coordinate measuring machines (CMM) to confirm frame length, width, and throat geometry against CAD models. Acceptance criteria limit deviations to ±0.2 mm.
Dynamic stiffness is evaluated with a modal analysis rig; natural frequency of the first bending mode must fall between 115 Hz and 130 Hz. Impact resistance is tested by dropping a 5 g shuttlecock replica from 1.5 m onto the racket face; no frame cracks are permitted after 50 repetitions.
Visual inspection checks for coating uniformity, graphic registration, and grip alignment under 500 lux lighting. Defects exceeding 0.1 mm² are flagged for rework.
Typical Applications
OEM‑branded rackets serve sports retailers seeking exclusive product lines, professional teams requiring uniform equipment for sponsored athletes, and training centers that need consistent performance across large inventories.
Because specifications are locked per order, distributors can forecast inventory with reduced variance, minimizing stock‑outs and overstock situations.
Specification Table
| Parameter | Typical Range / Option | Notes |
|---|---|---|
| Frame Modulus | 40–46 MPa·cm³/g | High‑modulus graphite or graphite‑carbon composite |
| Shaft Flex (deflection @5 N) | 7.0–9.0 mm | Measured via cantilever test |
| Weight (unstrung) | 78–88 g | Varies with balance point and internal weighting |
| Balance Point | 285–305 mm from butt cap | Head‑light, even, or head‑heavy options |
| Grip Size | G1–G5 | Circumference tolerance ±0.5 mm |
| String Tension Range | 20–30 lbs | Dependent on string gauge and player preference |
| Surface Finish | Matte, gloss, metallic | Pantone‑matched custom colors available |
Ordering and Lead Times
Quotations require detailed specifications: desired frame material, flex target, weight balance, graphic files, grip size, and string preferences. Upon approval, prototype samples are produced within 10–12 working days for validation.
Production lead time for standard order quantities (500–2000 pcs) ranges from 25 to 35 working days, depending on finish complexity and current capacity. Expedited schedules are available upon request with adjusted tooling fees.
Inquiry
To discuss your OEM badminton racket project, provide the technical requirements outlined above. Our engineering team will review feasibility, suggest optimal material combinations, and return a detailed quotation with timeline.
