Oem Picklenet Portable Pickleball Replacement Net Factory
The system consists of a powder‑coated aluminum tubular frame that weighs under 8 kg, enabling two‑person setup in under three minutes. Tension is maintained by a dual‑ratchet mechanism located at
OEM Picklenet Portable Pickleball Replacement Net
The system consists of a powder‑coated aluminum tubular frame that weighs under 8 kg, enabling two‑person setup in under three minutes.
Tension is maintained by a dual‑ratchet mechanism located at each post, providing adjustable net tension from 15 N to 30 N to accommodate varying court surfaces.
Design & Construction
Frame members are extruded 6063‑T5 aluminum with a wall thickness of 1.2 mm, offering a yield strength of approximately 210 MPa while resisting corrosion through a polyester‑based powder coating.
The netting is fabricated from 2 mm polyethylene terephthalate (PET) monofilament, UV‑stabilized to retain tensile strength above 25 MPa after 500 hours of accelerated weathering.
Corner joints employ stainless‑steel pins (AISI 304) with nylon bushings to prevent galling and allow repeated assembly cycles without wear.
Key Dimensions & Performance
| Parameter | Value | Notes |
|---|---|---|
| Overall Width | 6.10 m | Standard doubles court |
| Net Height (Sideline) | 0.914 m | USAPA regulation |
| Net Height (Center) | 0.86 m | Slight sag for optimal play |
| Frame Weight | 7.8 kg | Includes tension hardware |
| Setup Time | <3 min | Two‑person operation |
| Wind Load Resistance | Up to 15 km/h | Without additional anchoring |

Material Options
- Frame: 6063‑T5 aluminum (standard) or 6061‑T6 for higher strength (yield ≈ 275 MPa)
- Netting: PET monofilament (standard) or nylon‑6,6 for increased abrasion resistance
- Coating: Polyester powder coat (standard colors: white, navy, safety yellow) or optional PVC‑based coating for marine environments
- Hardware: Stainless steel pins (AISI 304) or galvanized steel for cost‑sensitive projects
Applications
Portable pickleball nets are suited for multi‑use facilities where court lines are temporary, such as community centers, school gymnasiums, and recreation parks that host varied sports schedules.
Because the system requires no ground anchors, it can be deployed on synthetic turf, interlocking tile, or existing asphalt surfaces without damaging the substrate, reducing installation costs and permitting rapid reconfiguration.
OEM buyers integrate the net into larger fitness‑equipment packages, offering a turnkey solution that includes paddles, balls, and court‑marking kits, thereby simplifying procurement for venue operators.
Customization Options
- Adjustable width extensions (±0.30 m) for singles or mixed‑doublet play
- Integrated roller‑carry bag with reinforced handles for transport
- Custom branding via laser‑etched logos on frame posts or printed sleeve on netting
- Optional ground‑spike kit for permanent‑install conversions on grass or sand courts
Quality Assurance
Each frame undergoes dimensional inspection using a CMM with a tolerance of ±0.5 mm on critical mating surfaces, ensuring consistent pin engagement across production lots.
Netting is subjected to a burst‑strength test (ASTM D3786) targeting a minimum of 210 kPa, and UV‑exposure cycles per ISO 4892‑2 to verify colorfastness and tensile retention.
Final assembly includes a functional test where tension is set to 20 N and the net is deflected 100 mm laterally; recovery must be within 5 mm to confirm elasticity and lock‑up integrity.
Packaging & Logistics
Units are packed in double‑wall corrugated cartons (1200 mm × 300 mm × 200 mm) with interior polyethylene foam corners to protect frame ends during transit.
Cartons are palletized (1.2 m × 1.0 m footprint) with a maximum stack height of 1.8 m, facilitating efficient container loading for international shipments.
Each package includes a quick‑start guide, torque‑spec sheet for the ratchet mechanism, and a spare set of nylon bushings.
FAQ
Can the net height be adjusted for different age groups? Yes, the ratchet posts allow incremental height changes in 25 mm steps, accommodating youth (0.76 m) and wheelchair (0.80 m) play settings.
What information is required for a quotation? Provide desired frame material, netting type, any branding specifications, quantity, and destination port for freight estimation.
How are export shipments protected against moisture? Cartons are lined with a moisture‑barrier bag and include silica‑gel desiccant packs (5 g per carton) to maintain relative humidity below 60 % during transit.







