Oem Latest Design Carbon Fiber Pickleball Paddle Manufacturer
The manufacturer produces carbon‑fiber pickleball paddles to order, using the latest aerodynamic shapes and lay‑up techniques developed for competitive play. Each paddle is built as a single‑piece
OEM Latest Design Carbon Fiber Pickleball Paddle Manufacturer
Overview
The manufacturer produces carbon‑fiber pickleball paddles to order, using the latest aerodynamic shapes and lay‑up techniques developed for competitive play. Each paddle is built as a single‑piece shell with a polymer‑core insert, allowing precise control of weight distribution and stiffness.
Material & Construction
The face consists of a unidirectional carbon‑fiber prepreg (T700 grade) impregnated with epoxy resin, cured at 180 °C under 6 bar pressure. The core is a polypropylene honeycomb with cell size 6 mm and density 30 kg/m³, bonded to the faces with a thin film adhesive. Typical face thickness is 0.9 mm, core thickness 12 mm, yielding an overall paddle thickness of approximately 13.8 mm.
Design Features
The paddle outline follows a widened‑body shape with a 7.5 inch width and 15.5 inch length, providing a larger sweet spot while keeping swing weight low. A tapered edge guard of 2 mm thickness protects the perimeter without adding noticeable mass. The handle incorporates a contour‑milled grip with a circumference of 4.25 inches, finished with a perforated silicone over‑wrap for moisture management.
Performance Metrics
Measured on a rotary swing‑weight rig, the paddle exhibits a swing weight of 185 ± 5 g·cm² and a flexural stiffness of 1.2 kN/mm in the longitudinal direction. Power output, assessed via ball‑exit speed at a 30 m/s swing, averages 34 m/s with a standard deviation of 0.8 m/s. Control is quantified by the vibration damping ratio, which is 0.18 ± 0.02 for impacts at the centre of the face.
Customization Options
- Length adjustable from 15.0 in to 16.0 in in 0.25 in increments.
- Width adjustable from 7.0 in to 8.0 in in 0.25 in increments.
- Weight range 210 g to 260 g achievable by varying core density and face ply count.
- Grip size options: 4.00 in, 4.25 in, 4.50 in circumference.
- Surface finishes: matte, gloss, or textured spin‑enhance coating (roughness Ra 0.8 µm to 2.5 µm).
- Custom branding via laser etching or sublimation printing on the face.
Manufacturing Process
Prepreg sheets are cut to shape using a CNC laser, then laid up in a mold with the honeycomb core positioned centrally. The stack is vacuum‑bagged and transferred to an autoclave for curing. After demolding, the paddle undergoes CNC trimming to final dimensions, edge‑guard installation, and grip assembly. Each step is logged for traceability.
Quality Control
Dimensional inspection uses a coordinate‑measuring machine with tolerance ±0.1 mm on length, width, and thickness. Weight is checked on a precision balance with tolerance ±2 g. Non‑destructive ultrasonic scanning detects delamination or voids larger than 0.5 mm. A batch impact test (dropping a 0.5 kg steel ball from 1 m) verifies that no cracking occurs at the face‑core interface.
Applications
The paddles suit recreational players seeking consistent feel, competitive athletes requiring low swing weight for rapid wrist action, and training facilities that need durable equipment for high‑volume use. Promotional distributors value the ability to display corporate logos on a surface that retains its finish after repeated cleaning.
Technical Specifications
| Parameter | Typical Value / Range |
|---|---|
| Length | 15.0 in – 16.0 in (±0.125 in) |
| Width | 7.0 in – 8.0 in (±0.125 in) |
| Overall Thickness | 13.8 mm (±0.1 mm) |
| Weight | 210 g – 260 g (±2 g) |
| Face Material | T700 carbon‑fiber/epoxy prepreg |
| Core Material | Polypropylene honeycomb (6 mm cells, 30 kg/m³) |
| Swing Weight | 185 ± 5 g·cm² |
| Flexural Stiffness | 1.2 kN/mm (±0.1 kN/mm) |
| Grip Circumference | 4.00 in, 4.25 in, 4.50 in (±0.02 in) |
| Surface Roughness (Ra) | 0.8 µm – 2.5 µm (depending on finish) |
FAQ
- Can dimensions be customized? Yes, length, width, thickness, and weight can be adjusted within the ranges shown in the specifications table.
- What information is required before quotation? Required details include target weight range, desired dimensions, grip size, surface finish, and any branding artwork files.
- What materials are available for the face? Standard offering is T700 carbon‑fiber/epoxy prepreg; alternative fibers (e.g., T800, hybrid blends) are available upon request.
- How is quality inspected? Each paddle undergoes dimensional CMM checking, weight verification, ultrasonic C‑scan for internal defects, and a standardized impact test.
- What packaging methods are available? Paddles are packed in individual corrugated sleeves with corner protectors; bulk shipments use double‑wall cartons with palletization and stretch‑wrap.
- How are export shipments protected? Cartons are lined with moisture‑barrier film and include shock‑indicator labels to detect mishandling during transit.
- What is the typical production lead time? Lead time ranges from 3 to 5 weeks depending on order volume and customization complexity; exact timing is confirmed at quote.
- How are samples arranged? Sample paddles can be produced after receipt of technical specifications and a nominal tooling fee, with delivery within 10 working days.
Get a Quote
To discuss your specific requirements, please provide the desired paddle dimensions, weight target, grip size, surface finish, and branding details. Our engineering team will review the inputs and return a detailed quotation with lead time and tooling costs.
