IANONI Pickleball Paddle – Export Specification

Product Overview

The IANONI pickleball paddle is engineered for competitive play with a focus on consistent response, controlled vibration damping, and repeatable weight distribution. Each paddle undergoes a defined lay‑up schedule to achieve a target swing weight between 7.5 oz and 8.2 oz, measured at the balance point 10 mm from the handle end.

Materials and Construction

The core uses a 12 mm thick polypropylene honeycomb with a cell size of 6 mm, providing a compressive strength of approximately 0.45 MPa and a density of 0.03 g/cm³. The face consists of a 0.8 mm carbon‑fiber reinforced polymer sheet oriented at 0°/90° to maximize in‑plane stiffness while keeping the surface roughness under 15 µm Ra.

The handle is over‑molded with a thermoplastic elastomer (TPE) grip having a Shore A hardness of 70, ensuring a slip‑resistant interface under sweaty conditions. All layers are bonded using a low‑viscosity epoxy resin that cures at 80 °C for 45 minutes, achieving a peel strength of >1.2 N/mm.

Manufacturing Process

Production begins with CNC‑cut honeycomb blanks to a tolerance of ±0.1 mm. The carbon‑fiber face is pre‑preg lay‑up using an automated fiber placement system that maintains fiber tension within 5 % variance. After vacuum bagging, the assembly is cured in a convection oven with a controlled ramp rate of 2 °C/min to avoid exothermic spikes.

Handles are injection‑molded in a two‑stage process: first forming the TPE sleeve, then inserting a reinforced fiberglass rod (diameter 12 mm) for torsional rigidity. Final trimming is performed on a 5‑axis milling center to achieve a grip length of 105 mm ±0.5 mm and a butt cap diameter of 28 mm.

Performance Characteristics

Measured using a USP‑type impact tester, the paddle exhibits a coefficient of restitution (COR) of 0.78 ±0.02 at a ball impact speed of 30 m/s. Vibration decay time, assessed with a laser Doppler vibrometer, falls below 12 ms for the first harmonic mode, indicating effective damping.

Surface hardness, evaluated via Shore D, reads 85, providing resistance to abrasion while maintaining a low friction coefficient (μ≈0.3) against the ball’s felt cover. These values are verified per batch using a statistical process control chart with a Cpk > 1.33.

Customization Options

• Face material: carbon‑fiber, glass‑fiber, or hybrid weave (specify areal weight 180‑250 g/m²)
• Core thickness: 10 mm to 16 mm in 2 mm increments
• Handle shape: standard, ergonomic, or extended (length 95‑115 mm)
• Weight tuning: internal tungsten inserts (0‑5 g) for swing‑weight adjustment
• Graphics: sublimation printing, laser etching, or Pantone‑matched vinyl wrap

Quality Assurance

Each paddle receives a dimensional inspection using a coordinate measuring machine (CMM) with a repeatability of ±0.02 mm. Critical parameters include face flatness (≤0.1 mm deviation), handle concentricity (≤0.05 mm run‑out), and overall weight (±2 g). A random 10 % sample undergoes dynamic impact testing to confirm COR limits.

Visual inspection follows a 10× magnification checklist for surface defects such as delamination, resin voids, or fiber misalignment. Defects are logged and traced via a unique serial number encoded in a QR code on the butt cap. All test records are retained for three years and available upon request.

Typical Specifications

Applications

The paddle’s balanced mass distribution and low vibration transmission make it suitable for indoor club leagues where rapid volleys and precise placement are required. Its resistance to surface wear also supports outdoor recreational use under varying temperature (‑10 °C to 45 °C) and humidity conditions.

OEMs seeking a baseline design for private‑label branding can leverage the standardized lay‑up and core geometry, reducing tooling costs while maintaining performance consistency across production runs.

Packaging and Logistics

Paddles are packed in single‑wall corrugated cartons with internal polyethylene foam inserts (density 0.025 g/cm³) that immobilize the handle and face. Each carton holds six units, with a gross weight of approximately 1.6 kg and dimensions 420 mm × 210 mm × 110 mm.

For export, cartons are palletized (ISO 1200 mm × 1000 mm) with a maximum stack height of 1.8 m, secured by PET strapping. A moisture‑barrier liner (PE film, 50 µm) protects against condensation during sea freight. Standard Incoterms offered are FOB Shanghai and CIF destination port.

Frequently Asked Questions

• Can dimensions be customized? Yes, length, width, core thickness, and handle length can be adjusted within the ranges shown in the specification table.
• What information is required before quotation? Desired face material, core thickness, target weight, any weight‑tuning inserts, graphics file (vector or high‑resolution raster), and order quantity.
• How is quality inspected? Dimensional CMM checks, impact‑test COR verification, vibration decay measurement, and visual defect screening per batch.
• What packaging options are available? Standard six‑pack carton, single‑unit retail box, or bulk pallet pack with optional corner protectors.
• How are export shipments protected? Moisture‑barrier liner, foam inserts, PET strapping, and ISPM‑15 compliant pallets.
• What is the typical production lead time? 18‑22 working days after receipt of approved artwork and material confirmation, subject to current capacity.
• How are samples arranged? Sample paddles (up to two units) can be shipped via express courier at the recipient’s expense; lead time is 5‑7 days.

Contact / Inquiry

For technical data sheets, sample requests, or to discuss a custom project, please reach out to our export engineering team. Provide your application requirements, target quantities, and any regulatory constraints to receive a detailed feasibility assessment and quotation.