Overview

Our paddles are engineered for competitive play while meeting the weight constraints required for rapid wrist action. The target mass ranges from 190 g to 210 g, measured with a calibrated scale before surface finishing. This weight window reduces swing inertia, allowing players to generate higher head speed without sacrificing stability.

Material & Construction

The core utilizes a polypropylene honeycomb with cell diameter of 6 mm and wall thickness of 0.2 mm, yielding a compressive strength of approximately 0.45 MPa. This geometry provides a consistent rebound coefficient across the face while keeping overall density below 0.35 g/cm³.

Face layers are constructed from carbon‑fiber reinforced polymer sheets with a tensile modulus of 70 GPa and a thickness tolerance of ±0.05 mm. The outer layer receives a UV‑stable coating that adds less than 2 g to the paddle mass and provides a surface roughness of 12 µm Ra, optimized for spin generation.

Edge guards are extruded from thermoplastic polyurethane with a Shore A hardness of 85, offering impact resistance up to 5 J without delamination. The guard thickness is 2 mm, contributing minimally to overall weight while protecting the core from edge‑impact fatigue.

Customization Options

• Logo application via screen‑printing or sublimation, with registration tolerance ±0.2 mm and color matching to Pantone specifications.
• Grip size selection from 4.0 in to 4.5 in circumference, measured using a calibrated tape; grip material is perforated polyurethane with a coefficient of friction 0.6.
• Weight adjustment through core density variation (0.30–0.40 g/cm³) or face layer thickness (0.8–1.2 mm) to meet specific player preferences.
• Edge guard color options available in standard black, white, or custom‑matched hues, with no change to mechanical properties.

Performance Characteristics

Manufacturing Process

Core sheets are cut to 200 mm × 200 mm blanks using a CNC router with positional accuracy ±0.1 mm. The honeycomb structure is then hot‑pressed at 130 °C for 90 seconds to activate the polypropylene binder, achieving uniform cell wall adhesion.

Face layers are laid up in a vacuum bag, cured at 120 °C for 45 minutes under 0.8 bar pressure, resulting in a void content below 2 % as measured by ultrasonic inspection. After curing, the paddle undergoes CNC milling to final shape, with edge tolerance ±0.2 mm.

Logo printing is performed post‑milling; sublimation inks are transferred at 200 °C for 45 seconds, ensuring penetration depth of at least 0.05 mm into the coating for abrasion resistance.

Quality Control Philosophy

Each production lot receives a first‑article inspection covering weight, thickness, and logo registration. Statistical process control charts monitor core density and face modulus; control limits are set at ±2 σ from the target mean.

Random samples are subjected to fatigue testing: 10 000 impact cycles at 3 J energy, with acceptance criterion of no delamination or weight change >0.5 %. Results are logged and traceable via batch number.

Final visual inspection checks for surface defects using 10× magnification; permissible defect size is ≤0.1 mm² per 100 cm² of face area.

Applications

The lightweight design benefits club players who require quick reaction times at the net; reduced swing mass translates to a 5‑10 % increase in volley speed compared with paddles exceeding 220 g. The consistent rebound coefficient ensures predictable ball trajectory, which is critical for training drills that rely on repeatable feedback.

For facilities that host tournaments, the edge guard’s impact resistance minimizes downtime from paddle damage, lowering replacement costs over a season. The UV‑stable face coating maintains performance characteristics after 500 hours of outdoor exposure, verified by accelerated weathering tests.

Frequently Asked Questions

• Can dimensions be customized? Yes, length can be adjusted between 390 mm and 410 mm, width between 190 mm and 205 mm, with corresponding changes to weight and swing weight.
• What information is required before quotation? Provide target weight range, desired face material (carbon‑fiber, fiberglass, or hybrid), logo artwork in vector format, and grip size preference.
• What materials are available for the core? Standard polypropylene honeycomb; optional Nomex‑based honeycomb for higher temperature resistance is available upon request.
• How is quality inspected? In‑process checks include weight, thickness, and modulus; final inspection covers visual defects, edge guard integrity, and logo registration.
• What packaging methods are available? Individual paddles are placed in PE foam sleeves, then packed in corrugated cartons with corner protection; palletization follows ISPM‑15 standards for export.
• How are export shipments protected? Cartons are sealed with moisture‑barrier tape and loaded with desiccant packs; shock indicators monitor handling during transit.
• What is the typical production lead time? Standard orders ship within 15‑20 working days after artwork approval; expedited options reduce lead time to 10 days for additional tooling fees.
• How are samples arranged? Sample paddles are produced with the requested specifications and shipped via express courier; sample cost is credited toward the first production order.

Contact Us

To discuss your specific requirements, request a detailed quotation, or arrange a sample evaluation, please reach out to our technical sales team.

Request a Quote or Sample