Custom Tennis Beach Rackets And Balls Company
Beach tennis imposes unique mechanical loads on equipment due to sand abrasion, high UV intensity, and fluctuating moisture levels. Rackets must retain stiffness-to-weight ratios that allow rapid
Custom Tennis Beach Rackets and Balls Overview
Beach tennis imposes unique mechanical loads on equipment due to sand abrasion, high UV intensity, and fluctuating moisture levels. Rackets must retain stiffness-to-weight ratios that allow rapid swing speeds while resisting surface wear, and balls need a pressure‑stable core that delivers predictable bounce despite temperature shifts.
Material Selection and Performance
Frame construction typically uses a carbon‑fiber reinforced polymer layup with a tensile modulus ranging from 230 to 260 GPa, providing a high specific stiffness that reduces frame deformation under impact. The outer layer incorporates a UV‑stabilized polyurethane coating rated for at least 500 hours of ASTM G154 exposure, limiting surface degradation.
Ball cores are molded from a natural rubber compound with a Shore A hardness of 60 ± 5, combined with a butyl bladder that maintains internal pressure within ±0.02 bar over 24 hours at 30 °C. The felt covering is a polyester‑nylon blend with a surface roughness (Ra) of 3.2 µm, optimized for sand‑slide resistance without excessive frictional loss.
Customization Capabilities
- Frame length adjustable from 550 mm to 590 mm in 5 mm increments, affecting swing weight and maneuverability.
- Grip circumference options: 100 mm, 106 mm, 112 mm, each with a choice of perforated or non‑perforated synthetic leather.
- String pattern customization: 16×19, 18×20, or variable density patterns, with string tension range 22–28 lb.
- Ball diameter selectable between 63 mm and 66 mm, with pressure settings from 1.4 bar to 1.6 bar.
- Color matching available via Pantone‑specified UV‑stable pigments for both frame and felt.
Manufacturing and Quality Control
Layup is performed using automated fiber placement with compaction pressure monitored at 0.8 MPa ±0.05 MPa to ensure uniform resin distribution. Post‑cure, each racket undergoes a modal analysis test; the first bending mode frequency must fall within 115 Hz ± 5 Hz for the selected length.
Ball inspection includes a compression test where a 25 mm plunger applies 150 N; the resulting deformation must be 3.5 mm ± 0.3 mm. Additionally, UV‑aging samples are subjected to 1000 hours of QUV exposure, with color ΔE limited to < 2 units.
Applications in Beach Tennis
The equipment is suited for recreational beach courts where sand grain size ranges from 0.2 mm to 0.5 mm, requiring abrasion resistance that exceeds 10 mg loss per 1000 cycles in ASTM D4060 sand slurry testing. Competitive players benefit from the customized swing weight, which can be tuned to match individual player biomechanics, reducing shoulder joint load by an estimated 8 % compared to off‑the‑rack alternatives.
Facilities that host frequent tournaments appreciate the consistent ball bounce height (measured at 1.2 m ± 0.03 m when dropped from 2 m) across temperature variations from 15 °C to 35 °C, ensuring fair play without frequent re‑pressurization.
Technical Specifications
| Parameter | Typical Value | Customizable Range |
|---|---|---|
| Frame Length (mm) | 570 | 550–590 |
| Swing Weight (kg·cm²) | 340 | 300–380 |
| Ball Diameter (mm) | 64.5 | 63–66 |
| Internal Pressure (bar) | 1.5 | 1.4–1.6 |
| UV Coating Life (hours) | 500 | Available upon request |
Frequently Asked Questions
Can dimensions be customized?
Yes, frame length, grip size, string pattern, and ball diameter are all adjustable per project requirements. Provide target measurements and we will generate a feasibility assessment.
What information is required before quotation?
We need the desired racket length, grip circumference, string tension, ball pressure, and any cosmetic specifications (colors, logos). For balls, specify core hardness and felt type if deviating from standard.
How is quality inspected?
Each racket undergoes modal frequency verification and impact resistance testing. Balls are checked for compression deformation, pressure retention, and UV‑stability. Inspection reports are available upon request.
What packaging methods are available?
Standard packaging includes individual recyclable sleeves with corner protection, packed in corrugated cartons rated for 20 kg stacking load. Custom foam inserts or palletized solutions can be arranged for large volumes.
Request a Quote
To initiate a custom project, share your technical requirements via the inquiry form. Our engineering team will review the specifications, provide a detailed quotation, and outline lead times based on current capacity.
