Product Overview

Our facility designs and manufactures rackets and balls specifically for beach tennis, where sand exposure, UV intensity, and humidity demand materials that resist abrasion and maintain performance over extended play.

Each set is built to order, allowing adjustments to weight distribution, grip dimensions, and ball pressure to match player preferences and court conditions.

Technical Specifications

Racket frames are constructed from a carbon‑fiber/epoxy laminate with a nominal thickness of 3.2 mm, providing a flexural modulus of approximately 45 GPa. Standard head size ranges from 95 to 105 in², with a strung weight between 280 g and 320 g.

Balance points are adjustable from head‑light (−5 mm) to even (±0 mm) to head‑heavy (+5 mm) by varying layup thickness in the hoop versus the handle. String patterns typically use 16×19 or 18×20 configurations, with recommended tensions of 22–28 lb for beach play.

Balls are molded from a rubber core coated with a blended wool‑nylon felt. Diameter is 6.35 mm ±0.02 mm, weight 56.0 g ±0.5 g, and internal pressure is set to 1.45 bar ±0.05 bar, delivering a bounce height of 135 cm ±5 cm when dropped from 254 mm onto a concrete surface.

Customization Options

• Grip size: 4 in, 4⅛ in, 4¼ in, 4⅜ in (circumference)
• Racket length: 27 in (standard) or 27.5 in (extended)
• Weight balance: adjustable in 2 mm increments across the frame
• String type: polyester, multifilament, or hybrid; tension selectable per player
• Frame finish: matte, gloss, or UV‑resistant clear coat; color pigments matched to Pantone
• Logo placement: laser‑etched, sublimated, or woven label on throat or grip
• Ball felt: standard wool‑nylon, high‑visibility orange, or UV‑stable synthetic blend
• Ball pressure: configurable from 1.20 bar to 1.60 bar for varying bounce characteristics

Manufacturing Process

The process begins with CNC‑cut mandrels that define the racket’s interior shape. Pre‑impregnated carbon‑fiber tapes are laid up by hand or automated placement, following a sequence that tailors stiffness zones. The layup is then vacuum‑bagged and cured in a heated press at 180 °C for 90 minutes to achieve full polymerization.

After demolding, excess flash is trimmed, and the frame is drilled for string holes using a guided CNC router to ensure ±0.1 mm positional accuracy. Handles are over‑gripped with heat‑shrink sleeves or leather wraps, then sealed. Stringing is performed on calibrated machines that monitor tension to within ±0.2 lb.

Balls are produced by injection molding a rubber core, followed by felt application via a flocking line. The assembled ball is placed in a pressure chamber where it is inflated to the target pressure and sealed with a latex valve. Each ball undergoes a 24‑hour pressure hold test before packaging.

Quality Control Philosophy

Every racket is weighed on a precision scale (±0.1 g) and its balance point measured on a fulcrum beam. Flexural stiffness is assessed using a three‑point bend test, with results compared against the target modulus range. Impact resistance is verified by dropping a 2 kg steel sphere from 1 m onto the frame’s throat and checking for delamination.

Balls are subjected to a bounce test on a standardized steel plate; the rebound height must fall within the specified window. Pressure retention is checked after 48 hours at 30 °C to ensure less than 0.05 bar loss. Visual inspection under 5× magnification identifies surface imperfections in the felt or core.

All inspection data are logged against the serial number, enabling traceability for each batch and supporting continuous improvement of the layup schedule.

Applications in Beach Tennis

Beach tennis courts expose equipment to abrasive sand particles that can wear conventional coatings and degrade grip adhesion. Our rackets incorporate a UV‑stabilized clear coat that reduces surface erosion by approximately 40 % compared with standard finishes, based on accelerated weathering tests.

The felt on our balls uses a tighter weave and a hydrophobic treatment, limiting sand pickup and maintaining consistent friction during play. This results in a slower rate of felt flattening, extending the usable life of the ball by roughly 30 % under typical beach conditions.

Players benefit from a racket that retains its intended balance and stiffness over many matches, reducing the need for frequent re‑tuning and thereby lowering total cost of ownership for clubs and recreational facilities.

Typical Racket Parameters

Frequently Asked Questions

Can dimensions be customized?

Yes. Frame length, head width, and grip size can be adjusted within the limits of the mold set. Extreme dimensions require a new mold, which we can quote after reviewing the desired specifications.

What information is required before quotation?

We need the target weight range, preferred balance point, string pattern and tension, grip size, and any cosmetic requirements such as color or logo artwork. For balls, specify felt type, pressure, and color.

What materials are available for the racket frame?

Standard construction uses high‑modulus carbon‑fiber prepreg with epoxy resin. Alternatives include glass‑fiber reinforcement for cost‑sensitive projects or hybrid carbon‑glass layups for specific stiffness profiles. All options are discussed during the design review.

How is quality inspected?

Each racket undergoes weight, balance, flexural stiffness, and impact checks. Balls are tested for bounce height, pressure retention, and felt integrity. Inspection criteria are documented in our QC manual and shared with customers upon request.

What packaging methods are available?

Rackets are packed in individual corrugated sleeves with corner protectors, then placed in master cartons. Balls are sealed in pressure‑maintaining canisters or mesh bags, depending on volume. Export packaging includes ISPM‑15 compliant pallets and moisture‑barrier liners.

Get a Quote

To begin a custom order, provide your performance targets and any branding details. Our engineering team will review the requirements and return a detailed quotation with lead‑time estimates.

Request a Quote